Posachedwapa, Shanghai Junyi Filter Equipment Co., Ltd. yamaliza bwino kukonzekera oda yapadera kwa kasitomala waku Uganda (Nambala ya Mgwirizano: JY20250627GL, Nambala ya Oda: 1439#) chifukwa cha kuthekera kwake kosintha kwambiri kuti agwirizane ndi malo ogwirira ntchito otentha komanso luso lotha kusintha zinthu m'malire. Makina osindikizira opangidwa ndi XAYZ250/1250, omwe adapangidwira kasitomala uyu, adapangidwa makamaka kuti azichiza madzi akuda a avocado (osakaniza madzi ochokera ku madzi a avocado). Ndi kusankha zinthu zoyenera kugwiritsidwa ntchito ndi acidity, zolimba kwambiri, komanso kutentha kwapakati, kuphatikiza kapangidwe ka ntchito kokhazikika komanso njira zotumizira zosinthika, ikuwonetsanso mphamvu zaukadaulo za Junyi pakusintha zida zosefera zamafakitale komanso mgwirizano wapadziko lonse lapansi.
Kufananiza Mkhalidwe Wantchito Molondola: Kuthetsa Ululu Waukulu wa Kupatukana kwa Madzi Akuda a Avocado
Kasitomala waku Uganda amayang'ana kwambiri makampani opanga mapeyala. Pakupanga, ayenera kulekanitsa zinthu zolimba ndi zamadzimadzi zamadzi akuda omwe amapangidwa pambuyo pochotsa ndi kusakaniza madzi a peyala. Njirayi ili ndi mawonekedwe omveka bwino ogwirira ntchito: pH ya 4.5 (acidic), kutentha kwakukulu kwa 60°C, ndi kuchuluka kolimba mpaka 20%. Zipangizozi zimafunika kuti zigwire matani 120 patsiku ndikukwaniritsa kufunikira kwa ntchito yokhazikika kuti achepetse ndalama zogwirira ntchito. Kasitomala ali ndi zofunikira zitatu zazikulu: choyamba, zida ziyenera kukhala zolimbana ndi asidi kuti zipewe dzimbiri ndi kutuluka kwa madzi; chachiwiri, magwiridwe antchito olekanitsa ayenera kukhala okhazikika, kusunga bwino 20% ya zonyansa zolimba kuti zitsimikizire kuti filtrate ndi yomveka bwino; chachitatu, iyenera kukhala yokhazikika, yophimba njira yonse kuyambira kudyetsa mpaka kutsitsa, komanso yoyenera kugwiritsidwa ntchito pamalopo. Kuphatikiza apo, iyenera kukhala ndi zida zokwanira kuti iwonetsetse kuti ikugwira ntchito bwino kwa nthawi yayitali.
Atalandira zofunikira, gulu la akatswiri la Juenyi linayamba kusanthula momwe ntchito ikuyendera ndikusintha njirayo: Poganizira za asidi komanso kuchuluka kwa madzi akuda a avocado, zinthu za PP, zomwe sizimakhudzidwa ndi asidi ndi dzimbiri, zinasankhidwa kukhala chinthu chofunikira kwambiri pa mbale zosefera, ndipo nsalu yosefera ya polypropylene 750B inagwiritsidwa ntchito kupewa ngozi ya dzimbiri lapakati kuchokera ku gwero. Kuphatikiza mphamvu yokonza tsiku ndi tsiku ya matani 120 ndi kufunikira kwa automation, kapangidwe ka bokosi lokoka la XAYZ250/1250 lokhalokha linapezeka, lokhala ndi makina okoka a "1 pull 3 with vibration" ndi chipangizo chokanikiza cha hydraulic kuti chigwire ntchito popanda munthu. Kuti akwaniritse kufunikira kwa feed pressure control, pressure transmitter ndi PLC control system zinaphatikizidwa, ndikukhazikitsa njira yochepetsera kuthamanga kwa pressure trigger kuti zitsimikizire kukhazikika kwa njira yosefera. Nthawi yomweyo, poyankha zosowa za kasitomala za nthawi yayitali zogwirira ntchito ndi kukonza, ma seti angapo a nsalu yosefera, mbale zosefera, ndi ma rotor adapangidwanso ngati zida zosinthira kuti zitsimikizire kugwira ntchito kokhazikika kwa nthawi yayitali. Kasitomala atatsimikizira njira yaukadaulo, kupanga ndi kukonza zinthu zinayamba mwachangu.
Kusintha Mwanzeru: Kulimbitsa Mphamvu Zachiwiri za Makina Odziyimira Pawokha ndi Kulimba
Pofuna kuonetsetsa kuti zipangizozi zikugwira ntchito bwino komanso modalirika pansi pa ntchito ya asidi komanso yolimba kwambiri, Juenyi adakhazikitsa njira yowongolera mosamala panthawi yonse yopangira, kutsatira mosamalitsa miyezo yosinthidwa kuyambira kusankha zigawo mpaka kusonkhanitsa kwathunthu:
• Kapangidwe kake ka core ndi automation: Kapangidwe ka dark flow kofanana ndi bokosi komwe kali ndi malo osefera a 250㎡ kanagwiritsidwa ntchito, kokhala ndi zidutswa 93 za mbale zosefera za PP za 1250×1250mm, 65mm makulidwe ndi mbale ziwiri za mutu ndi mchira, zokhala ndi mphamvu yonse ya chipinda chosefera cha 3735L. Nsalu yosefera ya polypropylene 750B (93+1 set standard + 292 sets of spare) idagwiritsidwa ntchito kuti igwirizane ndendende ndi zofunikira zolekanitsa za 20% yolimba. Dongosolo lowongolera la Siemens PLC linaphatikizidwa kuti likwaniritse automation yonse ya ndondomeko yonse kuyambira "kukanikiza silinda → ntchito ya feed pump → pressure trigger shut → cylinder return → automatic plate-koka → vibration unloading". Mota yokokera mbale idapangidwa ndi 0.75kw variable frequency, ndipo ntchito yotsitsa vibration idatsimikizira kuchotsedwa bwino kwa keke, kupewa kumamatira ndi kutsekeka.
• Zipangizo ndi ma parameter olondola: Chimango chonse cha makinacho chinapakidwa utoto wa carbon steel spray, ndipo mbale zosefera ndi nsalu zosefera zinapangidwa ndi zinthu zosagwira asidi. Pampu yodyetsera inali pampu yosapanga dzimbiri yachitsulo chosapanga dzimbiri (chitsulo chosapanga dzimbiri cha 304 cha zinthu zolumikizirana ndi madzi), yosagwira dzimbiri ya acidic medium. Zipangizozo zinasinthidwa kukhala 400V, 50Hz three-phase voltage, zomwe zinakwaniritsa miyezo yamagetsi yamakampani aku Uganda. M'mimba mwake mwa feed port munali DN80, yolumikizidwa ndi flange yadziko lonse ya mankhwala, ndipo kuthamanga kwa feed kunayendetsedwa pa 0.6-0.8Mpa. Siteshoni ya hydraulic inali ndi pampu ya plunger ya 5.5kw ndi thanki yamafuta ya 200L, yokhala ndi kuthamanga kwa silinda ya 18-20Mpa, kuonetsetsa kuti mphamvu yokwanira yokanikiza ndi kuti palibe chiopsezo chotuluka.
• Kutsimikizira kwathunthu kwa khalidwe: Pambuyo pomanga, zidazi zidayesedwa mwapadera, kuyang'ana kwambiri pakutsimikizira momwe makina ogwiritsira ntchito amagwirira ntchito, kukhazikika kwa makina oyendetsera magetsi, kutseka mbale zosefera, ndi kumveka bwino kwa chosefera, komanso kuyesa kulondola kwa choyambitsa ndi kuchedwetsa ntchito yotumizira mphamvu. Zigawo zonse zidawunikidwa kuti ziwone mawonekedwe ndi ntchito, kuphatikiza kusalala kwa kukoka kwa mbale yokha komanso kugwira ntchito bwino kwa kugwedezeka, kuonetsetsa kuti zidazo zitha kugwiritsidwa ntchito nthawi yomweyo zikatulutsidwa. Pampu ya rotor yachitsulo chosapanga dzimbiri ndi ma rotor owonjezera adayesedwa padera kuti atsimikizire kuti zida zakunja zikugwirizana ndi chipangizo chachikulu. Wotsagana ndi anthu ena: Kutumiza Kosinthasintha ndi Kutsimikizira Kuzungulira Konse
Pofuna kuonetsetsa kuti zipangizozi zikukwaniritsa zofunikira za makasitomala pamalopo ndipo zaperekedwa mosamala komanso bwino, Junyi yakhazikitsa njira yapadera yoperekera maoda kuti iyang'anire njira yonse yotumizira:
• Kuyankha bwino zinthu zomwe zili m'sitolo: Dipatimenti yopanga zinthu imaika patsogolo kugawa zinthu zopangira PP, zitsulo zosapanga dzimbiri, ndi zida zamagetsi, potsatira dongosolo laukadaulo lokonza chimango, kusintha mbale zosefera ndi nsalu, kuphatikiza makina odzipangira okha, ndikusonkhanitsa makina onse. Mkati mwa masiku 35 ogwira ntchito, makina osindikizira odzipangira okha ndi zida zonse (kuphatikiza ma seti 292 a nsalu zosefera, mbale ziwiri zosefera zotsalira, seti imodzi ya ma rotor achitsulo chosapanga dzimbiri, ndi zina zotero) zimapangidwa ndikusungidwa, zomwe zimakwaniritsa zomwe kasitomala amayembekezera.
• Chitsimikizo chosavuta chotumizira ndi kulongedza: Malinga ndi zosowa za makasitomala, dongosolo lotumizira la "kulongedza kopanda filimu + kunyamula kasitomala payekha" lakhazikitsidwa, lomwe silimangogwirizana ndi nthawi yokhazikitsa ya kasitomala pamalopo komanso limachepetsa ndalama zoyendera kudutsa malire. Zigawo zolondola monga masilinda a hydraulic, ma valve, ndi ma transmitter opanikizika zimatetezedwa padera ndikupakidwa kuti zisawonongeke panthawi yoyendera. Nthawi yomweyo, malangizo okhazikitsa, matebulo aukadaulo, ndi mndandanda wotumizira amakonzedwa kuti athandize kukhazikitsa ndi kuyambitsa makasitomala pamalopo.
• Chitsimikizo chatsatanetsatane ndi kukonza magwiridwe antchito: Mogwirizana ndi zofunikira za makasitomala, zida zosinthira zokwanira zimaperekedwa, kuphatikiza (93+1)×3+10=292 seti za nsalu zosefera, mbale ziwiri zosefera, mbale imodzi yosawoneka bwino, seti imodzi ya mapampu a rotor achitsulo chosapanga dzimbiri, ndi ma rotor owonjezera, ndi zina zotero, kuti akwaniritse zosowa za makasitomala zogwirira ntchito ndi kukonza kwa nthawi yayitali. Ogwira ntchito yogulitsa amadziwitsa makasitomala za momwe zinthu zikuyendera, momwe zinthu zilili, komanso njira zodzitetezera kuti azitha kudzitengera okha nthawi yeniyeni. Pa mafunso aliwonse okhudza kukhazikitsa ndi kukonza magwiridwe antchito omwe makasitomala amafunsa, mayankho a akatswiri amaperekedwa mwachangu, zomwe zimathandiza makasitomala kuti azikhala ndi chidziwitso cha momwe oda ilili panthawi yonseyi.
Monga wopanga waluso wodziwa bwino ntchito zosefera zamafakitale, Shanghai Junyi nthawi zonse yakhala ikuyang'ana kwambiri pa magwiridwe antchito amakampani osiyanasiyana, ndi zabwino zazikulu za "kusintha kolondola kwa magwiridwe antchito, khalidwe lokhazikika komanso lodalirika, komanso ntchito yonse yoganizira ena". Yadziwika kwambiri ndi makasitomala apadziko lonse lapansi. Kupeza bwino kwa XAYZ250/1250 automatic filter press order ku Uganda sikungowonetsa kumvetsetsa kwa kampaniyo za momwe madzi okhala ndi acidic ambiri amagawidwira komanso kukuwonetsa luso la Junyi lokhwima pakusintha zida zodutsa malire komanso ntchito zotumizira zosinthika. M'tsogolomu, Junyi ipitiliza kuyang'ana kwambiri pa magwiridwe antchito atsatanetsatane, kukonza njira zosefera, ndikupereka zida zosefera zolunjika komanso zogwira mtima kwa makasitomala apadziko lonse lapansi, kukulitsa mgwirizano wapadziko lonse lapansi.
Nthawi yotumizira: Januwale-22-2026